Twin screw granulation – review of current progress

Twin screw granulation (TSG) is a new process of interest to the pharmaceutical community that can continuously wet granulate powders, doing so at lower liquid concentrations and with better product consistency than found by a high shear batch mixer. A considerable body of research has evolved over the short time since this process was introduced but generally with little comparison of results. A certain degree of confidence has been developed through these studies related to how process variables and many attributes of machinery configuration will affect granulation but some major challenges still lay ahead related to scalability, variations in the processing regimes related to degree of channel fill and the impact of wetting and granulation of complex powder formulations. This review examines the current literature for wet granulation processes studied in twin screw extrusion machinery, summarizing the influences of operational and system parameters affecting granule properties as well as strives to provide some practical observations to newly interested users of the technique.     

Four different configurations of a 5 kW class shell-and-tube methane steam reformer with a low-temperature heat source

The methane steam reforming reaction is an extremely high endothermic reaction that needs a high temperature heat source. Various fuel cell hybrid systems have been developed to improve the thermal efficiency of the entire system. This paper presents a low temperature steam reformer for those hybrid systems to maximize the utilization of energy from a low temperature waste heat source. In this study, the steam reformer has a shell and tube configuration that is divided into the following zones: the inlet heat exchanging zone, the reforming zone and the exit heat exchanging zone. Four different configurations for methane steam reformers are developed to examine the effect of heat transfer on the methane conversion performance of the low temperature steam reformer. The experimental results show that the overall heat transfer area is a critical parameter in achieving a high methane conversion rate. When the heat transfer area increases about 30%, the results showed elevated dry mole fractions of hydrogen about 3% with about 30 °C rise of reformer outlet temperature.     

Facile Proton Transport in Ammonium Borosulfate—An Unhumidified Solid Acid Polyelectrolyte for Intermediate Temperatures

High proton conductivity is reported for unhumidified ammonium borosulfate, NH₄[B(SO₄)₂], a solid acid coordination polymer that contains 1D, hydrogen-bonded NH₄⁺···¹_∞[B(SO₄)_4/2]⁻ chains. NH₄[B(SO₄)₂] is thermally stable to 320 °C and is amenable to sintering into monolithic, polycrystalline discs at 200 °C and about 300 MPa of uniaxial pressure. Impedance spectroscopy measurements reveal ionic conductivities for sintered ammonium borosulfate of 0.1 mS cm⁻¹ at 25 °C and up to 10 mS cm⁻¹ at 180 °C in ambient air. No superprotonic transition is observed in the temperature range of 25–180 °C. Ab initio molecular dynamics simulations show these high conductivities are aided by free rotation of the NH₄⁺ units and significant gyrational mobility of the SO₄ tetrahedra, which, in turn, provide facile pathways for proton locomotion. High conductivities, a wide operational temperature window, and tolerance to both ambient and anhydrous conditions make NH₄[B(SO₄)]₂ an attractive candidate electrolyte for intermediate-temperature hydrogen fuel cells that may enable operation at temperatures as high as 300 °C without active humidification.     

A Critical Review of Biological Processes and Technologies for Landfill Leachate Treatment

The most common method to deal with the huge production of municipal wastes is still the disposal in landfills which, however, generates a leachate with high contents of organic and nitrogen pollutants. Requirements must be fixed by law to control leachate release from such landfills, and effective treatment processes and technologies must be applied to reduce its impact on the environment. Biological processes for leachate treatment are discussed in this review, in the former part of which attention is paid to leachate formation and its qualitative and quantitative features, while the latter deals with the state‐of‐the‐art of the most effective biotechnological treatments presently employed. Processes, alternative methods, and technological improvements are compared, with special focus on novel technologies to remove nitrogen pollutants from leachate, highlighting advantages and drawbacks of each treatment.     

Multi-criteria decision-making approach assisting to select materials for low-temperature solid oxide fuel cell: Electrolyte,cathode& anode

Solid Oxide Fuel Cells (SOFCs) have been emerged as a viable technology to convert chemical energy of fuels to electrical energy efficiently and environmentally friendly. However, some issues hinder the successful implementation of SOFC in industrial scales, such as elevated operating temperature, electrochemical stability, high costs associated with materials and interconnectors. To facilitate SOFCs commercialization, Low Temperature-SOFC (LT-SOFC) technology has been introduced. Various materials for core components of the LT-SOFC have been suggested and their performances are investigated. However, operating LT-SOFC faces challenges such as low ionic conductivity of electrolytes and slow rate of the oxygen reduction reaction. These obstacles can be overcome by selecting appropriate alternative materials that can conduct tasks preferably. Since assessing choices demands multiple measures, conducting a multi-criteria decision-making approach is inevitable. In this study, the Analytical Hierarchy Process is used to evaluate criteria and different options as alternatives for the main constituents of an LT-SOFC.     

Calorimetric study of ytterbium orthovanadate YbVO4 polycrystalline ceramics

The heat capacity of ytterbium orthovanadate was first measured by adiabatic calorimetry in the temperature range T?=?12.28–344.06?K. No obvious anomalies were observed on the curve obtained. The values of standard thermodynamic functions in the temperature range T?=?0–400 K were calculated. Based on low-temperature calorimetry data obtained, previously published data on the high-temperature heat capacity of ytterbium orthovanadate were corrected. The anomalous contribution to heat capacity for YbVO₄ was compared with the data known for YbPO₄.     

Synthesis and properties of (Hf1-xTax)C solid solution carbides

Thermodynamically stable (Hf_1–xTa_x)C (x?=?0.1–0.3) compositions were selected by First Principle Calculation and synthesized in nanopowders via high-energy ball milling and carbothermal reduction of commercial oxides at 1450?°C. The formation of a solid solution during powder synthesis was investigated. The solid solution carbide powders were sintered at 1900?°C by spark plasma sintering without a sintering aid. As a result, the (Hf_1–xTa_x)C solid solution carbides exhibited high densities, excellent hardness and fracture toughness (ρ: 98.7–100.0%, HVN: 19.69–19.98?GPa, K_IC: 5.09–5.15?MPa?m^1/2) compared with previously reported HfC and HfC–TaC solid solution carbides.     

Enhancement of density and ionic conductivity for garnet-type Li5La3Ta2O12 solid electrolyte by self-consolidation strategy

Garnet-type Li₅La₃Ta₂O₁₂ (LLTaO) solid electrolyte is a potential candidate component for future all-solid-state batteries due to its extraordinary stability against the reaction with molten lithium. In contrast with traditional cold isostatic pressing (CIP) method, which generally pursues ultra-high pressure, this paper tries to enhance the density and ionic conductivity of LLTaO by self-consolidation strategy without the assistance of any pressing operations. A LLTaO bulk with a relative density of 95% is obtained. SEM images reveal that the bulk sample is assembled by large dense particles in size of tens of microns indicating that the interstitial space among the particles has been dramatically minimized. Accordingly, the total ionic conductivity and the bulk ionic conductivity at 30?°C are promoted up about one order of magnitude higher to 2.63?× 10^?5 S?cm^?1 and 1.41?×?10^?4 S?cm^?1, respectively. Moreover, the lithium ionic migration network in the crystalline unit cell of LLTaO is first explored from its assembled way. A hexagon-like basic unit with tetrahedral Li1 joint sites and Li1- - Li1 edges is identified. The tetrahedral Li1 sites act as crucial junctions for the transportation of lithium ions. This work would significantly stimulate the development of LLTaO electrolyte membrane technology.     

Effects of skim milk concentrate dry matter and spray drying air temperature on formation of capsules with varying particle size and the survival microbial cultures in a microcapsule matrix

The impact of total solid (TS) content in combination with the feed rate and air inlet temperature on the survival of Lactobacillus paracasei ssp. paracasei F19 after spray drying in a skim milk matrix has been investigated and correlated with the capsule size. Depending on the experimental conditions, the survival rates ranged from 64 to 0.2%. The higher the air inlet temperature, the lower was the survival rate and an inversely correlation between the TS content and particle size has been determined. These results clearly indicate that process stress analyses and product-related characteristics must not be regarded separately.     

Nb5+掺杂对(Ca0.97Ba0.03)Cu3Ti4O12陶瓷结构与电性能的影响

该文利用固相反应法制备了(Ca0.97Ba0.03)Cu3Ti4-xNbxO12 (x=0,0.01,0.03,0.05,0.07,0.10,0.15,0.20， 摩尔分数)陶瓷。借助X线衍射仪及扫描电子显微镜研究了Nb5+的摩尔分数对(Ca0.97Ba0.03)Cu3Ti4O12陶瓷的相结构及表面微观形貌的影响，借助高低温介电测试系统和阻抗测试仪获得了(Ca0.97Ba0.03)Cu3Ti4-xNbxO12陶瓷电性能变化规律。结果表明，各组分(Ca0.97Ba0.03)Cu3Ti4-xNbxO12陶瓷均为单相立方钙钛矿结构；Nb5+摩尔分数的增加可抑制(Ca0.97Ba0.03)Cu3Ti4-xNbxO12陶瓷晶粒的生长并消除其晶粒异常长大；适量掺杂 Nb+能够有效提高(Ca0.97Ba0.03)Cu3Ti4-xNbxO12陶瓷的晶界电阻，从而降低其介电损耗，且可提高(Ca0.97Ba0.03)Cu3Ti4-xNbxO12陶瓷相对介电常数的温度稳定性。